If you could match diesel performance with a zero‑emission machine that refuels just as fast and costs 50% less to run, would you switch?

Zeromachine is on a mission to design, develop and manufacture a world‑class zero‑emission hydrogen fuel‑cell hybrid electric telehandler for constructors, contractors and farmers – a quiet, fully electrified, maintenance‑light machine that refuels as quickly as a diesel with long service life, built to be abused on site and in fields, easy and affordable to service and repair, manufactured in the North East of England and targeting more than a 50% reduction in total cost of ownership versus today’s diesel‑powered incumbents.

The vision

This is our current concept for a zero‑emission hydrogen fuel‑cell hybrid telehandler – a first‑pass architecture that shows how we plan to bring diesel‑beating performance and dramatically lower running costs together.

Rugged Steel Foundations

A heavy‑duty chassis and boom structure built from up to 40mm thick S355‑grade British structural steel, giving serious stiffness and impact resistance where it counts. Every major steel component is shot‑blasted, primed and powder‑coated with an industrial corrosion‑protection system to deliver long‑term resistance to rust, chips and weather in harsh site conditions.

Hydrogen power, diesel days

A PEM fuel cell fed by onboard hydrogen storage, sized with a healthy surplus of power to deliver around two and a half days of typical telehandler operation between refuels. We’ve deliberately oversized the system so the stack can live in its optimal operating zone, reducing stress, improving longevity and still giving you plenty of overhead when you really lean on the machine. Zero tailpipe emissions, familiar shift lengths and fast refuelling keep your fleet working without changing how you plan the job.

Smart energy storage

A high‑capacity Li‑ion battery provides at least an hour of full operation with the fuel cell off for instant starts, quiet low‑load running and resilient backup power. It’s paired with an ultra‑capacitor pack that catches brutal power spikes and regenerative energy, protecting the battery and smoothing demand on the fuel cell, while our control system continuously optimises how the fuel cell, battery and capacitors work together in all conditions. The system can also act as a site power take‑off, giving you convenient “mains‑style” electrical power around the job so you can plug in tools, chargers or temporary loads without hunting for a socket – no need to lug a separate generator around.

Electric e‑axle drivetrain

Two‑speed electric axles (low and high) with 4‑wheel drive, 4‑wheel steering, diff locks and traction control put power down exactly where you need it. An e‑axle integrates the electric motor, reduction gearbox and differential into a compact drive unit at each axle, cutting mechanical complexity and delivering precise, instantly controllable torque to every wheel. Pair this with specialised airless telehandler tyres that eliminate punctures and foam‑fill issues while giving outstanding lateral stability, shock absorption and ride comfort under heavy, extended loads.

Lifecycle‑first design

Rejecting “design for the assembly line only” in favour of a common‑sense, lifecycle‑first approach that works for you, the operators, the technicians and the fleet owners. Simple, intuitive controls with levers, switches, dials and gauges keep core functions tactile and dependable, with smart displays used where they add value, not to bury everything in menus that can brick a machine. Panels use tough, repairable materials with retained fixings and clear access so you don’t spend half a day stripping half the machine to reach a service point or repair a harness – it’s built to be opened up, fixed and put straight back to work.

All‑electric actuation

No central, messy hydraulic system: lift, telescope and attachment functions are driven by electric linear actuators for safe, precise and repeatable control, with no hydraulic oil, hoses or leaks to worry about. This makes the machine cleaner, easier to maintain and more reliable over time – fewer moving parts, simpler diagnostics and straightforward repairs. Electro‑hydraulic actuators handle stabiliser sway and steering where fluid power still makes sense, delivering ultra‑fine, accurate control when working at height, and feeding back exactly what the load weighs and where the boom is so the machine always knows its limits.

Where we are now

We’re at the concept and design stage for our first Zeromachine telehandler: locking down the core architecture, confirming key components and partners, and planning our prototype build and test programme. This is the moment to influence what the machine becomes.

Designing the concept machine

Defining the structure, powertrain, energy storage, driveline and control systems that will make diesel‑level performance possible with zero tailpipe emissions.

Talking to operators and partners

Working with constructors, contractors, farmers, plant hire fleets and technical suppliers who want to help shape, trial and prove the first machines in the real world.

Preparing for prototypes, trials – and investment

Planning our prototype build, test and trial programme, and speaking with strategic investors who share our ambition to build zero‑emission construction machinery in the North East of England.

What we need next